News & Events

Types of Hydraulic Pumps: Battery, Electric, Gas, Air and Hand (and How to Choose)

Written by HT Application Engineering | Nov 6, 2026, 6:04:22 PM

The type of hydraulic pump you need depends mostly on its power source. Hand pumps run on operator effort. Electric pumps run on AC or battery power. Air pumps run on shop air. Gas pumps run on a small engine. Each one trades off speed, portability and cost differently, so the right choice depends on where you work, how often you cycle and how many cylinders you run.

This guide covers each type, compares them side by side, and explains how to match a pump to your cylinder. If you haven’t chosen a cylinder yet, start with Single-Acting vs. Double-Acting Hydraulic Cylinders.

Hand Pumps

A hand pump builds pressure as the operator works the lever. Hand pumps need no power source, they’re light enough to carry, and they cost the least, so they suit field service, maintenance and occasional lifting.

Many hand pumps are two-speed. A high-flow, low-pressure first stage moves the cylinder quickly until it reaches the load. Then the pump switches to a high-pressure stage to do the work. That cuts the number of strokes you need and reduces operator fatigue.

The trade-off is speed and effort. Hand pumps are best for small to mid-size cylinders, short jobs and low cycle counts.

Power Team Hand Pumps

Power Team hand pumps are rated to 10,000 psi (700 bar) and come in steel or lightweight aluminum. The single-speed P12, P23 and P55 are simple, compact pumps for single-acting cylinders. Two-speed models, including the P19, P59, P157, P159, P300 and P460, add a high-flow first stage that brings the cylinder to the load faster with fewer handle strokes. For double-acting cylinders, choose a “D” model such as the P157D, P159D, P300D or P460D. For ultra-high-pressure work, the P59L is rated to 1,500 bar (21,750 psi).

Compare reservoir sizes and models in the Power Team pump selection guide, or look up spec sheets in the Document Finder.

Electric pumps

An electric pump uses a motor to drive the pump. Electric pumps deliver far more oil per minute than hand pumps, so cylinders extend faster and operators do less work. That makes them the standard choice for production work, frequent cycling, large cylinders and systems with several cylinders.

AC-powered pumps suit shops and plants. Battery and DC-powered pumps bring that speed to jobsites without an outlet. In one foundation repair project, a Power Team PE553 electric pump drove a 25-ton C256C cylinder to lift homes in tight crawl spaces.

Electric pumps cost more and weigh more than hand pumps. They also need a power source, or a charged battery, at the job.

Power Team Electric and Battery Pumps

Power Team electric pumps are two-speed and rated to 10,000 psi, with options for single- or double-acting cylinders:

  • PE10/PB10 “Quarter Horse” Series: Compact, quiet pumps of about 20 lb, with a battery version, ideal for spreaders, nut splitters, pipe flange spreaders and small cylinders.
  • PE30 Series: A portable pump for general construction, with a roll cage and handle that protect the motor and controls.
  • PE55 Vanguard® Series: Delivers 55 cu. in./min. and offers the best weight-to-performance ratio in the Power Team electric line. A four-tool manifold option lets one pump control up to four tools.
  • PQ60 and PQ120 “Quiet” Series: Heavy-duty pumps for extended-cycle work in noise-sensitive settings.
  • PB43 Series battery pump: A two-stage, 10,000 psi pump with a 60V battery, built to replace electric, gas or air pumps where portability and speed matter.

Need something specific? Power Team’s Assemble-to-Order pump program lets you choose the motor, valves, gauges, pressure switches, pendants and reservoir, and Power Team assembles and tests the complete pump. For jobsite buying tips, see criteria for choosing portable electric hydraulic pumps.

Air Pumps

An air-driven pump, often called an air-over-hydraulic pump, uses compressed shop air to generate hydraulic pressure. A small amount of air pressure becomes much higher hydraulic pressure.

Air pumps are a good fit where compressed air is already available, such as maintenance shops, vehicle service and assembly lines. They also suit environments where electric motors aren’t wanted. They’re faster than hand pumps and usually lighter and less expensive than electric pumps. Their output, though, depends on the supply from your compressor.

Power Team Air Pumps

Power Team air/hydraulic pumps are used where air is the preferred power source or electricity isn’t available, including petrochemical, mining and other flammable or explosive environments. The compact PA6 Series runs on 40 to 100 psi shop air and drives single- or double-acting cylinders, and it’s a common power source for auto body and frame-straightening equipment. The PA9 Series is a single-speed pump for single-acting cylinders and portable tools, and it’s easier to operate than a hand pump. For low-pressure (3,200 psi) cylinders, the PA50 Series is available, and larger two-speed air pumps deliver more oil for bigger cylinders and multi-cylinder setups.

Gas (Engine-driven) Pumps

A gas-powered pump uses a small engine to drive the pump. It delivers electric-pump speed with no outlet, battery or compressor, which makes it the choice for remote and off-grid work like construction, mining and bridge projects.

In a remote bridge launching project, Power Team cylinders and a gas-powered pump launched a bridge without a crane in an off-grid location. Gas pumps are heavier and louder than the other types, and they produce exhaust, so they belong outdoors or in well-ventilated spaces.

Power Team Gas Pumps

Power Team gasoline-driven pumps are two-speed and work with single- or double-acting cylinders:

  • PG30 Series: Readily portable with a protective roll cage and enough reservoir capacity for cylinders up to 100 tons or more. Popular in railroad, rescue and construction work.
  • PG55 Series: Built on the Vanguard® hydraulic system with a five-gallon reservoir.
  • PG120 Series: A five-gallon reservoir and the output to handle multiple-cylinder lifting, ideal for structure moving, pier setting, bridge lifting and concrete contracting.
  • PG4004: A 20-gallon reservoir with a steel roll cage, lifting hook and swivel casters, popular for concrete stressing.

Hydraulic Pumps at a Glance

  Hand Electric Air Gas
Power source Operator AC or battery/DC Compressed air Engine
Speed Slowest Fast Moderate to fast Fast
Portability Highest Moderate (battery: high) Moderate Moderate
Operator effort High Low Low Low
Relative cost Lowest Higher Moderate Higher
Best for Field service, occasional use Production, high cycling, multiple cylinders Shops with air supply Remote, off-grid sites
Power Team examples P55, P59, P159, P460D PB10, PE30, PE55, PB43 PA6, PA9, PA50 PG30, PG55, PG120

Gear, Vane and Piston Pumps: What’s Inside

You’ll also see pumps classified by how they move oil internally:

  • Gear pumps: Meshing gears carry oil from the inlet to the outlet. They’re simple, durable and economical, which makes them common in hydraulic power units for mobile equipment.
  • Vane pumps: Sliding vanes in a rotor move the oil. They run quietly with smooth flow at moderate pressures.
  • Piston pumps: Pistons push the oil. They reach the highest pressures and efficiencies, which is why high-pressure tooling pumps rely on piston designs.

For lifting, pressing and bolting tools, the power source usually matters more than the internal design. Mobile equipment like boom lifts and service trucks typically uses compact power units instead. For example, a Stone 48VDC power unit runs portable tire changers, and Stone FC-420 and FC-939 units power scissor boom lifts.

How to Choose the Right Pump

Work through these questions in order:

  1. Where will you work? No power at the site points to a hand, battery or gas pump. A shop with air points to an air pump. A plant floor points to AC electric.
  2. How often will you cycle? Occasional jobs suit a hand pump. Frequent or production cycling calls for electric or air.
  3. What cylinder are you running? Single-acting cylinders use a pump with a 3-way valve and one hose. Double-acting cylinders need a 4-way valve and two hoses to retract under power.
  4. How many cylinders? Running several cylinders, or lifting synchronized loads, usually calls for a powered pump with a manifold or a control system.
  5. Is there enough oil? The pump’s usable reservoir capacity must fill the full stroke of every cylinder it drives.

Also check that the pump’s pressure rating matches your cylinder’s, and use the fluid the manufacturer recommends. Our guide on how to select the right hydraulic fluid covers the options. The Power Team pump selection guide walks through the same questions and matches each pump series to cylinder tonnage.

FAQ

What are the main types of hydraulic pumps? By power source: hand, electric, air and gas. By internal design: gear, vane and piston.

Which hydraulic pump is fastest? Electric and gas pumps deliver the most flow, so they move cylinders fastest. Hand pumps are the slowest.

Can one pump run more than one cylinder? Yes, with a manifold, as long as the reservoir holds enough oil for all the cylinders and the valve suits the cylinder type.

Do I need a different pump for a double-acting cylinder? Yes. A double-acting cylinder needs a pump with a 4-way valve and two hoses. A single-acting pump can’t retract it under power.

When should I choose a hand pump over a powered pump? When jobs are occasional, cylinders are small to mid-size and portability matters more than speed.

How to be apply Hydraulic Pumps? Learn more about Hydraulics by reading about Hydraulic Pump 101.

Find the Right Pump

Hydraulic Technologies offers hand, electric, air and gas pumps, along with cylinders, valves and hoses, through Power Team and Stone. Look up spec sheets in the Document Finder, or browse the product catalog.

Our products are sold through authorized distributors. Find a distributor near you, or contact our team for help choosing a pump.