Shop Equipment
Power Team
Manufacturing
Precision Hydraulic Pressing for F1 Flywheel Manufacturing
10K PSI Power Team Pumps with PLC Maintain Consistent Tension for Transformer Manufacturing
Document Navigation
Overview
Industrial coil winding and transformer manufacturing applications require stable, consistent tension over extended operating periods. A constant pressure hydraulic pump station ensures uniform tension on the coil shaft, supporting product quality and process stability.
The Challenge
The manufacturer struggled to maintain consistent tension over extended operating cycles using a conventional hydraulic pump. Frequent operator intervention affected product consistency and safety.
Solution Presented
Hydraulic Technologies supplied an automated hydraulic pump system featuring a custom PLC-controlled station, three Power Team 60233E pumps, and two 200-ton double-acting cylinders.
Results
The PLC-controlled system maintained stable hydraulic pressure to ensure continuous, uniform coil tension throughout extended production runs.
The constant pressure system now delivers reliable, stable tensioning during long operating hours, supporting consistent coil winding quality, reducing operator adjustments, and improving overall process reliability.
Other Applications
Constant pressure hydraulic systems are suitable for coil winding, transformer manufacturing, long-duration tensioning operations, and industrial processes requiring stable hydraulic force output.
Key Metrics
System Impact & Engineering Advancements
Performance Metrics & Key Achievements
Improved Throughput
Improved Quality
Reduced Operator Fatigue
Consistent Tension
Related Projects in Construction
Power Team
Cylinders
Manufacturing
See How Power Team Products Reduced Damage on Removal of Casting Molds
Power Team
Motion Control
Infrastructure
eSync
Portable Precision Bridge Lifting with Power Team eSync
Ready to Get Started?
Connect with our team and find the right hydraulic solution for your application.
Need help with your application?
Contact Our Team
Fill out the form below and our engineering team will get back to you within 24 hours.
- 1
- 2