10K PSI Power Team Pumps with PLC Maintain Consistent Tension for Transformer Manufacturing
Overview
Industrial coil winding and transformer manufacturing applications require stable, consistent tension over extended operating periods. A constant pressure hydraulic pump station ensures uniform tension on the coil shaft, supporting product quality and process stability.
The Challenge
The manufacturer struggled to maintain consistent tension over extended operating cycles using a conventional hydraulic pump. Frequent operator intervention affected product consistency and safety.
Solution Presented
Hydraulic Technologies supplied an automated hydraulic pump system featuring a custom PLC-controlled station, three Power Team 60233E pumps, and two 200-ton double-acting cylinders.
Results
Other Applications
Constant pressure hydraulic systems are suitable for coil winding, transformer manufacturing, long-duration tensioning operations, and industrial processes requiring stable hydraulic force output.
Key Metrics
Performance Metrics & Key Achievements
Improved Throughput
Improved Quality
Reduced Operator Fatigue
Consistent Tension
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