Bolting systems
Energy
Tensioners
Installation of Pipe Heat Exchanger Using SRT8 Hydraulic Bolt Tensioners
Plate Heat Exchanger Installation Using Cylinders
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Overview
Plate heat exchanger installation requires controlled, uniform bolt loading to protect gasket integrity and ensure long-term sealing performance. Hydraulic bolt tensioning solutions provide high precision and large output force while avoiding instantaneous impact loads that can damage plates or seals. 
The Challenge
The customer required a set of tools capable of providing uniform force distribution, high precision, and large output force during plate heat exchanger installation, without generating instantaneous impact forces.
Conventional tightening methods can introduce uneven loading and impact forces, increasing the risk of gasket damage, plate distortion, and leakage in plate heat exchangers.
Solution Presented
Hydraulic Technologies supplied Bolting Systems' tools including four units of RH606 and PE462-50-220. The solution delivered a controlled, high-precision hydraulic force with uniform distribution across the bolting pattern, while eliminating instantaneous impact during installation.
Results
The hydraulic installation solution enables controlled and uniform bolt loading for the plate heat exchanger. By using RH606 and PE462-50-220 tools, the customer achieved improved installation precision, reduced risk of component damage, and reliable assembly quality.
Other Applications
- Hydraulic bolt tensioning and controlled loading systems are suitable for plate heat exchangers
- pressure vessels
- flanged connections
- piping systems
- other applications requiring precise, impact-free force application
Key Metrics
System Impact & Engineering Advancements
Performance Metrics & Key Achievements
Improved Seal Integrity
Reduced Component Damage
Uniform Bolt Loading
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